Industrial Packaging Solutions
Ten specialized capabilities engineered for Medical Device, Electronics, Automotive, Pharmaceutical, and Retail manufacturers operating across the U.S.-Mexico border.
From Strategy to Delivery: 6 Phases
A proven process that turns your packaging needs into high-performance solutions — no surprises, full traceability.
Strategy & Discovery
We discuss your brand and needs, collect market data, and develop an initial packaging strategy aligned with your business objectives.
Positioning & Foundation
We solidify the strategic foundation, generate insights-driven inspiration, and develop clear positioning for the packaging solution.
Design & Development
We develop concepts, determine structural and graphic design direction, and begin manufacturing management and sourcing.
Refinement & Engineering
We investigate and qualify alternatives, refine all design aspects, and finalize the concept with complete technical validation.
Validation & Testing
We inspect production readiness, validate structural integrity in ISTA certified labs, and ensure performance under real conditions.
Production & Delivery
We finalize sourcing, pricing, kitting, and shipping logistics. We produce and deliver to agreed quality standards and timelines.
Your Industry, Our Expertise
Deep specialization in the five sectors driving cross-border manufacturing growth.
Medical Device
ISO 13485-compliant sterile barrier packaging for North America's largest medical device manufacturing cluster.
Electronics
ESD-safe packaging solutions with smart labeling and asset tracking for high-value electronics assembly.
Automotive
USMCA-compliant export crating and automated kitting solutions for cross-border automotive supply chains.
Pharmaceutical
Sterile and clean packaging solutions for pharmaceutical manufacturing with cold chain and compliance documentation.
Retail & E-Commerce
Freight-optimized packaging and fulfillment solutions for high-volume retail and direct-to-consumer shipments.
Smart Labeling & Asset Tracking
Integrated RFID, NFC, and QR code systems designed for the projected $47.72B smart label market to provide real-time visibility and combat cargo theft, which saw a 29% spike in 2025.
- RFID tag integration for pallet-level tracking
- NFC-enabled authentication for high-value shipments
- QR code systems for consumer-facing traceability
- Anti-theft and anti-counterfeit solutions
Sterile Barrier Medical Packaging
ISO 13485-compliant designs including Tyvek porous lidding, rigid thermoformed trays, and sterile pouches for North America's largest medical device cluster.
- Tyvek porous lidding systems
- Rigid thermoformed trays
- Sterile pouches and peel packages
- Full ISO 13485 documentation
Thermal Cold Chain Labs
Technical thermal testing and "Temp-Safe" barriers to guarantee product integrity for life sciences from the "first mile to the last".
- Thermal profile testing and validation
- Temp-Safe insulated barrier systems
- Cold chain monitoring integration
- Life sciences regulatory compliance
Mono-Material Sustainability Systems
Fiber-based and mono-material systems that replace traditional foam with alternatives like Ranpak PadPak, achieving a 30% reduction in material waste and facilitating easier waste stream management.
- Ranpak PadPak foam-free alternatives
- Mono-material recyclable designs
- 30% material waste reduction
- Simplified waste stream management
USMCA-Compliant Export Crating
Engineered heavy-duty corrugated and Impala 48x40 export pallets that meet strict Regional Value Content thresholds to ensure tariff-free movement within the trilateral trade bloc.
- Heavy-duty corrugated solutions
- Impala 48x40 export pallets
- Regional Value Content documentation
- Tariff-free movement assurance
Structural CAD Optimization
Advanced engineering to remove "unnecessary air" inside boxes, resulting in 20% smaller footprints and immediate freight savings for high-volume retailers.
- Right-size packaging engineering
- 20% average footprint reduction
- Freight cost optimization
- High-volume retail solutions
Certified Recycled Resins (APR-PCR-101)
Sourcing and supply of traceable packaging materials containing at least 90% post-consumer resin, providing the documentation required for corporate ESG reporting.
- 90%+ post-consumer resin content
- APR-PCR-101 certification
- Full material traceability
- Corporate ESG reporting documentation
Industry 4.0 Automated Kitting
Specialized assembly and "kitting" services integrated with AI-driven automation and robotics to streamline production lines in Tijuana's eastern growth corridors.
- AI-driven line automation
- Robotic kitting and assembly
- Production line integration
- Eastern corridor facility access
Corrugated Packaging Solutions
Comprehensive corrugated packaging solutions featuring structural design expertise across all flute types (A, B, C, E) to deliver the perfect balance of protection, cost efficiency, and sustainability for cross-border shipments.
- Full flute range (A, B, C, E) for varied applications
- Custom structural design and CAD engineering
- RSC, HSC, and die-cut box styles
- ISTA-tested designs for shipping durability
Flexible Polyethylene Packaging
Industrial-grade polyethylene packaging solutions featuring both LDPE (low-density) for flexibility and HDPE (high-density) for strength, engineered to protect components during cross-border transit and storage.
- LDPE bags for cushioning and flexibility
- HDPE bags for puncture and moisture resistance
- Custom sizes and printing options
- Anti-static and VCI options for electronics
Custom Packaging
Our custom packaging division covers the full spectrum: high-quality printed boxes, displays and POPs, technical cushioning, branded bags, shrink wrap, flexible packaging, rigid plastics, specialty tapes and labels, folding cartons, and retail signage. Every project follows our 6-phase design process.
- 36 design centers across 3 continents
- In-house prototyping in 48 hours
- Verified sustainable options (CoC, FSC, recycled content)
- From corrugated boxes to complex retail displays
Visual Communications
We transform in-store experiences with signage, displays, endcaps, floor and window decals, banners, high-impact 3D elements, and AutoPops. Every piece is engineered to maximize conversion and reinforce brand identity.
- Comprehensive signage and display design for retail
- 3D elements, banners, and high-impact decals
- AutoPops and automated merchandising solutions
- National production and coordinated installation
Equipment & Automation
We design and integrate automation for every stage. Primary: shrink wrapping, filling, sealing, thermoforming. Secondary: metal detection, carton erecting, taping. Transport: conveyors, labeling, strapping, robotic palletizing. Plus full support services.
- Primary systems: shrink wrapping, filling, sealing, thermoforming
- Secondary systems: metal detection, carton erecting, taping
- Transport: conveyors, robotic palletizing, strapping
- Full support: training, maintenance, and spare parts
Consultive Services
Our team conducts comprehensive diagnostics: materials evaluation, supply chain assessment, sustainability audits, SKU standardization, line throughput analysis, damage evaluation, and palletization optimization. We deliver action plans with measurable ROI.
- Materials and supply chain audits
- Sustainability analysis and certifications
- SKU standardization and supplier consolidation
- Palletization, throughput optimization, and damage reduction
Facility Solutions
Complete portfolio: cleaners and disinfectants, towels and tissue, PPE, touchless solutions, cleaning tools, can liners, skin care, private label, floor cleaners, and managed supply programs. Certified for LEED and food safety environments.
- Cleaners, disinfectants, and PPE for industrial environments
- Touchless solutions and hygiene products
- Private label and managed supply programs (VMI)
- Certified for LEED and food safety standards
Find the Right Solution
Not sure which services fit your operation? Our engineers will assess your packaging needs and recommend the right combination.